| 1 | 0 | 3 | 4 | 3 | 4 |
2016 Ford Fusion repairs by problem area
Engine (19%)
Transmission and Drivetrain (16%)
Brakes and Traction Control (2%)
Suspension and Steering (9%)
Electrical and Air Conditioning (39%)
Paint, Rust, Leaks, Rattles, and Trim (14%)
Other (2%)
Chart based on 57 repairs.
2016 Ford Fusion repair cost distribution
$2500+ (0%)
$1000 - $2499 (0%)
$500 - $999 (0%)
$100 - $499 (12%)
< $100 (88%)
Chart based on 34 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
2016 Ford Fusion 4dr Sedan
turbocharged 240hp 2.0L I4 6-speed shiftable automatic FWD
| Ford Fusion in Florida, United States Sep 2016 - Jun 2018 | |||
| Jul 201735000 mi | idle problem | ||
| Ford Fusion in Alabama, United States Oct 2015 - Jun 2018 | |||
| Mar 201610000 mi | When phone is paired to system and climate control is set to auto, thumping noises can be heard thru phone. Repair was not attempted, Cause unknown | ||
| Jul 201614700 mi | Due to background noise from a faulty microphone, the hands free is almost useless. Three trips to dealer, still not resolved. New part ordered, not installed yet. | ||
| Ford Fusion in Illinois, United States Feb 2017 - Jun 2022 | |||
| Jun 201835800 mi | Evap purge valve; fuel vapor hose | ||
| Apr 202243000 miUS $50 | Rodent damage | ||
2016 Ford Fusion 4dr Sedan
turbocharged 240hp 2.0L I4 6-speed shiftable automatic AWD
| Ford Fusion in Virginia, United States Jun 2015 - May 2022 | |||
| Feb 201733000 mi | Audio system speakers making odd noises when system was powered off. System reset reflashed. Seems to be ok | ||
| Feb 2022142000 mi | Car intermittently shuts off when stopped. No codes | ||
| Ford Fusion in North Dakota, United States Apr 2017 - Jun 2017 | |||
| May 201718000 mi | Solenoid in transmission was replaced due to hard shifting conditions from park to reverse and hard up/down shifts from 3rd to 4th gear. TSB is available, the dealer told me more than once there was nothing wrong until I searched and found the TSB myself, they then agreed to perform repair. But quirks now returning two months later. | ||
| Ford Fusion in New York, United States Jul 2015 - Sep 2016 | |||
| Jan 20168800 mi | AWD failure indication. | ||
| Ford Fusion in Virginia, United States Dec 2016 - Aug 2019 | |||
| Jan 201848100 miUS $344 | P1450 - engine light on for around 5 days, ran good for all 5 days before symptoms started. Symptoms: stalling at idle and/or coasting, had to shift to neutral and lightly rev to keep above idle so it wouldn't stall. Dealer replaced Purge Flow valve and lines - total labor 252.75, parts 86.40, tax 4.58. Total 343.73. | ||
| Ford Fusion in Colorado, United States Nov 2020 - Jun 2022 | |||
| Nov 202198489 miUS $400 | While having rear brakes serviced the car was inspected. Found low coolant level. No internal or external leaks observed by techs. They cautioned to keep an eye on it as the 2.0L engines like this on has is known to have head issues that allow water into cylinders and eventually cause engine failure; known flaw. | ||
| Ford Fusion in Pennsylvania, United States Sep 2016 - Jun 2022 | |||
| Oct 202179000 miUS $60 | Coil on Plug | ||
| Ford Fusion in New York, United States Feb 2016 - Nov 2018 | |||
| Mar 201725000 mi | Transmission shifts hard into lower gears, this is worse on a cold start. In addition, on colder days it slams into gear between 2nd and 3rd on upshift and downshift. The plastic trim around the door handles pulls up when the door is pulled shut. It does not come completely off the handle, but it moves. The Driver Information System reported a bad SD card for the GPS system. GPS fails to function. Dealer found that the SD slot is bad, and part is on indefinite back order. | ||
| Apr 201725000 mi | This was a repair done to replace the SD Card Slot for the navigation system. It was faulty and the navigation stopped working | ||
| Dec 201730000 mi | I have been complaining about hard shifts with the transmission in the lower gears. The technician verified that it was shifting harshly, however they determined that once the transmission warmed up the shifting was normal. Ford claims that this was normal for my car to have harsh shift hesitation on a cold transmission and there is nothing they can do about it. NO REPAIR PERFORMED | ||
| May 201834514 mi | The dealer finally acknowledged that their was indeed an issue with the transmission on this car. They rebuilt the transmission finding issues with the clutch, 1st gear, 3rd gear, 5th gear and Reverse. | ||
| Jun 201835500 mi | The battery died and needed to be replaced | ||
| Ford Fusion in Michigan, United States Jun 2016 - Jun 2018 | |||
| Jan 201820000 mi | Hesitation and misfiring. Replaced coil for cylinder 3. | ||
| Ford Fusion in Indiana, United States May 2016 - Jun 2018 | |||
| Mar 201728000 mi | driver seat motor replaced | ||
| Jul 201738500 mi | Engine failure. Cylinder one failed. Engine had to be replaced. New engine. Ford replaced engine. Provided rental car while repairs being completed. No charge for any labor or parts. | ||
| Feb 201849000 mi | Catalytic Converter/covered under original manufacturer warranty | ||
| Ford Fusion in Nova Scotia, Canada May 2016 - Jan 2022 | |||
| Jun 201618600 mi | broken door trim | ||
| Sep 201624800 mi | material on steering wheel was breaking down and falling off in small pieces. replaced. moon roof warped, replaced. | ||
| Nov 201762000 mi | nav. SD card, also trans hard banging shifting but dealer won't touch it, didn't act up when I took it in. | ||
| Mar 201866960 miC $41 | maintenance rear brakes was 3m, replaced rotors below spec. has nav. system repaired also. | ||
| Aug 201874400 mi | battery was dead. | ||
| Ford Fusion in Nova Scotia, Canada Mar 2016 - Jan 2022 | |||
| Sep 201614880 mi | warranty work to repaint rear bumper trim | ||
| Ford Fusion in Ohio, United States Aug 2016 - Aug 2019 | |||
| Jan 2017 | Micro scratches on windshield that make oncoming headlights and street lites have halo effect. These are result of dealer trying to fix etching on windshield. Also excessive condensation inside of car windows. | ||
| Ford Fusion in New Brunswick, Canada Jun 2016 - Jun 2016 | |||
| Mar 20164960 mi | Windshield was replaced due to few waves/defects in windshield, ordered and replaced at the dealer by outside glass shop. New one perfect.. | ||
| Jun 201612400 mi | PTU passenger side wheel seal leaking, seal changed and no leaks since. was in for oil change last week about 4 weeks since repair and still no leaks | ||
2016 Ford Fusion 4dr Sedan
turbocharged 178hp 1.5L I4 6-speed shiftable automatic FWD
| Ford Fusion in New York, United States May 2017 - Jun 2018 | |||
| Jun 201828000 mi | Steering wheel bolts replaced with longer bolts | ||
| Ford Fusion in Ontario, Canada Feb 2016 - Jul 2024 | |||
| Feb 201723560 mi | Drivers side mirror - mirror would continue to ''search'' when you unlock the car with the remote or press one of the Presets (for seat and mirror the mirror would go to full extent of range before it settled either facing the sky or the car). | ||
| Ford Fusion in Michigan, United States Feb 2016 - Jun 2022 | |||
| Mar 2017250000 mi | Passenger seatbelt squeeking. Attempted to lube, but didn't work, ordered new seatbelt. Noted a surging or hard downshift at 50-60mph. Dealer confirmed, but said it was operating "normally." The service adviser also said others had the same problem, so ask if there is a service bulletin for an updated transmission software at my future visits. | ||
| Ford Fusion in Pennsylvania, United States May 2016 - May 2020 | |||
| Aug 201632000 mi | Driver's side memory mirror stopped functioning. Driver's door module replaced under warranty. | ||
| Dec 201756000 mi | Rear shock absorbers failed and were replaced at 55,000 miles | ||
| Aug 201869000 miUS $300 | Rear shock absorbers failed a second time. This time I replaced them with OEM Motorcraft shocks, and now everything is as it should be. | ||
2016 Ford Fusion 4dr Sedan
175-horsepower 2.5L I4 6-speed shiftable automatic FWD
| Ford Fusion in New York, United States Sep 2016 - Dec 2016 | |||
| Oct 201616500 mi | Screen on center console went white. does not display rear camera either radio information. Radio and voice commands works. | ||
| Ford Fusion in Texas, United States Jan 2016 - Jan 2018 | |||
| Sep 201611000 mi | Software update to the Electronic Throttle Body Module. | ||
| Ford Fusion in Texas, United States Mar 2017 - Mar 2019 | |||
| May 201730000 miUS $300 | Replace Ambient Air Temperature Sensor. Wires were cut by someone who worked on vehicle before I purchased from Hertz. Lower air dam was reconnected with sheetrock screws instead of OEM type screws. | ||
| Ford Fusion in Minnesota, United States May 2018 - Jul 2022 | |||
| Jun 201838000 miUS $90 | Draining and filling transmission fluid 3 times, driving between each. This is because of harsh shifting starting in the past couple thousand miles. | ||
| Ford Fusion in Florida, United States Oct 2015 - Feb 2018 | |||
| Feb 201824000 mi | Bad mass air flow sensor, can waited at shop for part to arrive for fix. | ||
| Ford Fusion in Puerto Rico Feb 2017 - Feb 2020 | |||
| Dec 20179900 mi | Passenger Bag sensor failure (Passenger Bag OFF light ON) / Passenger power seat motor assembly (Seat turn right when moving to the front and motor sounds rough) Replace defective battery Replacement done under current warranty | ||
2016 Ford Fusion 4dr Sedan
141-horsepower 2.0L I4 Plug-in Hybrid CVT FWD
| Ford Fusion in Ohio, United States Sep 2015 - Jun 2016 | |||
| Apr 20167000 mi | Speaker sounded blown. | ||
| Ford Fusion in California, United States Nov 2017 - Jul 2021 | |||
| Mar 201833000 mi | Driver-side body panel trim (side skirt) under doors was loose. Required 4 trips to the dealer to resolve: 1. Identify issue and order part. 2. Went to install part, but discovered it wasn't painted! 3. Part is now painted, but they didn't have enough clips on-hand to install it! 4. Clips now in stock, part finally replaced and installed. | ||
| Ford Fusion in Maryland, United States Oct 2017 - Jan 2020 | |||
| Jun 201849852 miUS $42 | Window regulator in front passenger side stopped working only allowing the window to only go half way up. | ||
| Ford Fusion in California, United States Aug 2015 - Jul 2018 | |||
| Dec 201752000 mi | Update modum | ||
| Feb 201856000 mi | My Ford Mobile will not update. Modum was replaced but after three trips, the dealer could not repair and Ford instructed dealer to not perform any additional work. Two year old car and Ford is unable/unwilling to repair. | ||
| Mar 201858000 mi | My Ford Mobile fails to update. Attempted repair but failed. Fourth trip to the dealer, fourth failure. Recall for a steering wheel that can become unattached. Ford required that car be inspected before the dealer could order parts. Parts unavailable so another wasted trip to the dealer. | ||
| Jul 201863455 mi | Recall to replace steering wheel bolts | ||
See TrueDelta's information for all Sedans
See TrueDelta's information for all Ford models.
