| 1 | 0 | 3 | 4 | 3 | 4 |
2009 Ford Fusion repairs by problem area
Engine (27%)
Transmission and Drivetrain (5%)
Brakes and Traction Control (10%)
Suspension and Steering (12%)
Electrical and Air Conditioning (21%)
Paint, Rust, Leaks, Rattles, and Trim (14%)
Other (12%)
Chart based on 78 repairs.
2009 Ford Fusion repair cost distribution
$2500+ (0%)
$1000 - $2499 (3%)
$500 - $999 (8%)
$100 - $499 (44%)
< $100 (44%)
Chart based on 61 repair trips. The repair cost chart excludes repairs made under warranty, do-it-yourself repairs, and repair trips that include maintenance.
2009 Ford Fusion
Engine not specified
| Ford Fusion in Texas, United States May 2014 - Jun 2014 | |||
| Jun 201489000 miUS $500 | coil on plug | ||
2009 Ford Fusion 4dr Sedan
221-horsepower 3.0L V6 6-speed automatic FWD
| Ford Fusion in Illinois, United States Jan 2010 - Sep 2018 | |||
| Dec 201236000 mi | Driver door handle internal mechanism plastic broke. Opening door requires pulling both levers to open door. The shorter handle is always stuck out and door won't lock so is always openable. At least alarm system is set with key fob. | ||
| May 201340000 miUS $262 | Replace door lock mechanism and handle. Replaced driver door lock mechanism and lever which were broken. | ||
| Jun 201787000 miUS $108 | mid pipe in exhaust system replaced. | ||
| Sep 201899000 miUS $332 | Replace corroded transmission cooler because car suddenly was leaking fluid, mostly drops, sometimes small puddle. | ||
| Ford Fusion in Minnesota, United States Mar 2015 - Jun 2018 | |||
| Dec 201597000 miUS $936 | Brake fluid was leaking from the master cylinder and there was a leak in the power steering pressurize line. Replaced the master cylinder & power steering line. | ||
| Ford Fusion in Ontario, Canada Sep 2008 - Nov 2015 | |||
| Mar 201487420 miC $500 | Radiator hose cracked from cold stress. Unfortunately the temperature dropped below -30 for more than one night. | ||
| Ford Fusion in Minnesota, United States Jun 2015 - Mar 2016 | |||
| Jan 2016US $30 | Brake interlock switch broke preventing shifting out of park. I replaced the switch | ||
| Ford Fusion in New York, United States Oct 2010 - Oct 2012 | |||
| Mar 201132000 mi | radio sync trouble plagued seek gets stuck on sat and getting a blip in signal playing as if I hit an overpass which interrupts signal. Phone syncing up hit or miss po'ed. Not getting the right answers from the dealer. | ||
| Ford Fusion in Pennsylvania, United States Jun 2010 - Jun 2014 | |||
| Feb 20101500 mi | A large part fell off of the engine onto the highway. I took the car and the part back to the dealer. They reinstalled the part at no cost. | ||
| Ford Fusion in New Mexico, United States Jul 2010 - Sep 2016 | |||
| Dec 201276000 miUS $6 | COOLING SYSTEM BYPASS TUBE LEAKING COOLANT FROM O-RING. REPLACED O-RING | ||
| Dec 201395000 miUS $125 | Thermostat bypass plastic piece leaking antifreeze when cold | ||
| Ford Fusion in Wisconsin, United States Sep 2009 - Jun 2016 | |||
| Sep 2014130000 miUS $200 | Left front wheel bearing required replacement. | ||
| Ford Fusion in Ontario, Canada Apr 2009 - Nov 2014 | |||
| Jun 201216120 miC $140 | dead battery, | ||
| Jan 201429900 miC $250 | Ignition key would not work. Had to replace transceiver. Update: I have been away for 6 weeks since repair, car started okay when I got back. Now 2 days later it started acting up again. | ||
| Ford Fusion in Michigan, United States Jan 2009 - Sep 2015 | |||
| Jan 201237000 miUS $55 | HVAC blower motor emitted high pitched squeaking noise; I replaced it myself. | ||
| Ford Fusion in Ohio, United States Mar 2009 - Jan 2022 | |||
| Mar 201128000 miUS $270 | Brake caliper froze and needed to be sandblasted, greased, and new pads installed. $270 for a rear brake job on car with under 28,000 miles. | ||
| Jun 201129000 mi | Trunk lid strut replacement. Strut blown causing trunk lid to slam closed (narrowly missing hands and heads) and making trunk difficult to open. | ||
| Aug 201132000 mi | Paint bubbling on rear decklid immediately beneath chrome trim. Body shop sanding, priming and repainting under warranty. | ||
| Sep 201242000 miUS $128 | Replaced dead battery | ||
| May 201350400 miUS $50 | For the second time, the trunk decklid was exhibiting bubbling paint and rust forming. Inexcusable, but our dealer offered to fix it for $50... | ||
| Jun 201462000 miUS $150 | Second time the decklid has been in for repair. First time we had bubbling rust below the rear bright strip and was repaired under warranty (at 34,000 miles). Rust reappeared in the same locations requiring decklid replacement | ||
| Sep 201574000 miUS $130 | Replaced bad trunklid strut Right side foglamp assembly replacement - internal reflector faulty so fog lamp was replaced in its entirety. | ||
| Oct 201691500 miUS $300 | Second time our brake calipers have had issues due to corrosion. Bead blasting and all new brake seals are a pain to deal with once, let alone twice. | ||
| Jun 2017100023 miUS $140 | Broken inside driver's door handle/release. Part replaced. | ||
| Apr 2018106000 miUS $600 | Tie rod ends replaced and sub-frame bushing replaced. | ||
| Sep 2021171000 miUS $200 | There's a flex connector between the exhaust manifold and the rest of the exhaust system. When it leaks, you get A LOT of fumes inside the car. It needed to be replaced. | ||
| Ford Fusion in Louisiana, United States Mar 2009 - Jun 2018 | |||
| Jul 20093000 mi | car drifts to right engine has knock at idle some of the time. It is getting worse as I drive further. | ||
| Mar 20107000 mi | knock comes and goes | ||
| Sep 201012000 mi | horn blew on right side of steering wheel but not on left side. | ||
| Jan 201248000 mi | Gas Struts for trunk lid support failed and were replaced. | ||
2009 Ford Fusion 4dr Sedan
221-horsepower 3.0L V6 6-speed automatic AWD
| Ford Fusion in Oregon, United States Nov 2015 - Jan 2017 | |||
| Aug 201697000 miUS $1800 | Car was leaking gear oil. A gear inside the differential (located inside the transaxle) was coming apart and metal shavings were very thick on the drain plug. The dealer ordered and replaced the differential with a re-manufactured one. | ||
2009 Ford Fusion 4dr Sedan
160-horsepower 2.3L I4 5-speed manual FWD
| Ford Fusion in Kansas, United States Feb 2009 - Aug 2010 | |||
| Feb 201013000 mi | backlight out on radio button, Replaced Radio. Rattle in Dash and Rattle by sunroof in headliner The radio that was installed to fix the backlight problem had bad reception. A new radio was ordered. Visor Clip Replaced, Rattle in dash was fixed. Ordered radio was installed. | ||
| May 201017000 mi | Coolant bottle would overflow when the A/C was run and the engine got hot. It was determined the cap was not sealing properly, the Coolant bottle was replaced. front brakes made a click or pop noise once when cold when backing out of the garage, Clips were installed to eliminate the noise. | ||
| Jul 201018000 mi | I could feel engine vibration through the clutch pedal. The shop updated the PCM Software. Did not make a change in the vibration | ||
2009 Ford Fusion 4dr Sedan
160-horsepower 2.3L I4 5-speed automatic FWD
| Ford Fusion in Ohio, United States Oct 2016 - Dec 2016 | |||
| Dec 2016135000 miUS $320 | wheel bearings on both sides. Outer tie-rod ends both sides. New tires on rear both sides. Abs wheel sensor passenger front (still not working properly). | ||
| Ford Fusion in Ontario, Canada Aug 2017 - Sep 2018 | |||
| Mar 2018194060 miC $375 | Replaced pads and rotors. Parts supplied. | ||
| Ford Fusion in Massachusetts, United States Apr 2015 - Jul 2022 | |||
| May 2015150300 miUS $100 | Engine (underside) splash cover had torn loose. | ||
| Oct 2015152300 miUS $60 | Driver's inside door handle mechanism failed and had to be replaced. | ||
| Dec 2015154000 miUS $21 | Climate panel was failing: the temperature control knob produced weird results (cold-warm-cold-hot). I replaced the climate control panel with a part from ebay. | ||
| Mar 2016155000 miUS $216 | Bolt on upper control arm (passenger side) came loose and resulted in clunking sounds. Mechanic tightened it and checked all suspension bolts. | ||
| Sep 2018180028 miUS $447 | Replaced strut mounts and front stabilizer bar end links to fix a clunk. | ||
| Apr 2020197638 miUS $215 | Replaced the transmission cooler line, which had started leaking. | ||
| Mar 2021205262 miUS $188 | Replaced the front flex pipe between the engine and the rest of the exhaust. | ||
| Ford Fusion in Ontario, Canada Mar 2016 - Mar 2019 | |||
| Nov 201656480 miC $215 | replaced both rear stabilizer bar end links | ||
| Jan 2019101060 miC $150 | Valve cover gasket failed - leaking oil into spark plug wells | ||
| Ford Fusion in Missouri, United States Nov 2008 - Mar 2018 | |||
| Aug 201743000 miUS $250 | Replace broken interior door latch | ||
| Ford Fusion in Pennsylvania, United States Mar 2011 - Dec 2016 | |||
| Dec 201158000 miUS $53 | moonroof inoperative causing very small water leak and air noise. replaced moonroof motor, rail, and one bolt & washer. | ||
| Jun 201380000 miUS $90 | Replaced battery | ||
| May 201492000 miUS $65 | The check engine light came on with a code for the secondary air injection (emissions related). Also, the vehicle would stall on rare occasion when put into gear. The diverter valve was replace and solved the problem. | ||
| Ford Fusion in Ohio, United States Jun 2009 - Oct 2015 | |||
| Apr 201129000 mi | transmission light came on for a few minutes. Dealership replaced a sensor. | ||
| Jan 201460500 miUS $500 | Caliper froze. Caused pads and rotor damage, had to replace all. | ||
| Ford Fusion in California, United States Feb 2009 - Jun 2022 | |||
| Jul 201010500 mi | Clunking sound in the front passenger door. The speaker replaced. | ||
| Apr 202282000 miUS $186 | Air blower relay failed, and the fan stayed on even after the vehicle was turned off. The relay was replaced. | ||
| Ford Fusion in California, United States Apr 2009 - May 2010 | |||
| Jul 200910000 mi | Engine threw a connecting rod, catastrophic failure - engine block destroyed | ||
| Sep 200916000 mi | transmission shifting poorly and leaking fluid...pan will be resealed and OSS must be replaced. | ||
| May 201024000 mi | Vehicle was repurchased by the manufacturer as a Lemon - no longer own | ||
| Ford Fusion in Ohio, United States Nov 2009 - Mar 2012 | |||
| Dec 200910000 mi | No heat was coming from heater/defroster. Dealer replaced a blend door actuator. | ||
| Ford Fusion in Ontario, Canada Jan 2009 - Mar 2018 | |||
| Jul 201020140 mi | Dash storage door hinge failure Fixed dash | ||
| Aug 201255860 miC $100 | Weak battery under stress. Replaced to avoid problem in the winter. | ||
| Mar 201483700 miC $500 | Replace 2 front wheel bearings | ||
| Feb 2018143220 miC $1500 | Replace intake gasket to stop oil leak. replace one catalytic convertor and front end of exhaust | ||
| Ford Fusion in Michigan, United States Jul 2010 - Mar 2014 | |||
| May 201136700 miUS $20 | HVAC motor squeaked. Replaced motor with a new unit. Solved. | ||
| Ford Fusion in Massachusetts, United States Jul 2010 - Mar 2012 | |||
| Feb 201011000 mi | Car makes metallic clunk noise occasionally when switching from D to R or R to D and then applying brakes. Issue was fixed at dealer but then came back. Still not fixed. | ||
| Oct 201129000 mi | a/c compressor noise that occurred when accelerating from a stop, could not replicate. | ||
| Ford Fusion in Texas, United States Jul 2010 - Jun 2011 | |||
| Aug 201045900 miUS $422 | Speedometer broke. Speedo partially inoperative, operates at random/erratic times, transmission has erratic shift pattern. EEC Test, code P0720, tested and replaced OSS (Odometer Speed Sensor). Part cost = 101.82, Labor cost = 311.81. Speedometer broke. Speedo partially inoperative, operates at random/erratic times, transmission has erratic shift pattern. EEC Test, code P0720, tested and replaced OSS (Odometer Speed Sensor). Part cost = 101.82, Labor cost = 311.81 | ||
See TrueDelta's information for all Sedans
See TrueDelta's information for all Ford models.
